Metso Outotec launched CycloneSense™ smart monitoring technology

Operating conditions in the hydrocyclone process have a direct impact on plant availability and on grinding and flotation circuit efficiency. To help ensure continuously optimal hydrocyclone operation, Metso Outotec introduced CycloneSense™, a smart measurement system that provides direct, continuous, and reliable online monitoring of the hydrocyclone air core.

Metso Outotec CycloneSense™
© Metso Outotec

Metso Outotec CycloneSense™
© Metso Outotec
“In order to optimize the process, hydrocyclones should be run so that the fraction of water returned to grinding is the smallest amount possible. In order to do that, you need to know when you are approaching the limit of your hydrocyclone’s coarse discharge rate to avoid going too far and ending up with problems, such as roping,” said DSc., Professor Emeritus Kari Heiskanen, a well-known expert in the field and the author of the book Particle Classification. He continued: “CycloneSense™ allows you to see what is happening inside the hydrocyclone and helps to push the limits of the process.”

The CycloneSense™ technology allows operators to visualize the performance inside the cyclone. It allows continuous online measurement of the cyclone’s air core shape, size, and location based on process tomography, thus helping to find and maintain the optimal operating point for the hydrocyclone. In addition, the measurement system helps to detect and prevent potential problem situations, such as roping, where the slurry is not properly separated and instead some of the larger particles are sent to the overflow and directly to the next stage of processing.

Combining CycloneSense™ with the Metso Outotec PSI® particle size analyzer allows easy optimization of the cyclone cluster and grinding circuit. Metso Outotec’s ACT Cyclone Control and Grinding Optimization is designed to take full advantage of the measurement data and to provide significant and continuous benefits to customers.

The CycloneSense™ measurement system is available for new Metso Outotec hydrocyclones and any existing hydrocyclone installations. As an optional service, Metso Outotec also provides Life Cycle Services with remote monitoring.

Key benefits of CycloneSense™

·       Continuous, direct, and reliable online measurement of hydrocyclone air core shape, size, and location

·       Helps to prevent problem situations in hydrocyclones, such as roping, and increases uptime and production

·       Enables automated hydrocyclone control and performance optimization of the system

·       Provides valuable additional information for grinding optimization

·       Simple to install, operate, and maintain with no moving parts

Find out more about Metso Outotec CycloneSense™ and hydrocyclones offering. CycloneSense™ monitoring technology is part of Metso Outotec’s Planet Positive offering.

www.mogroup.com

Related articles:

2018-04

Metso hydrocyclones for gold project in northern Canada

Metso sold one hydrocyclone cluster with 3 MHCTM 250 hydrocyclones and a VTM 500 Vertimill® grinding mill to Agnico Eagle for its Meliadine gold project in Nunavut Territory, northern Canada. The...

more

Pekka Vauramo to continue as President and CEO of Metso Outotec

Pekka Vauramo will continue as the President and CEO of Metso Outotec until the end of 2023. “This is a unique opportunity to lead the integration of the two great companies into Metso Outotec and to...

more

Metso Outotec wins major order

Metso Outotec has signed a contract for the delivery of key minerals processing technology to a new high-capacity copper concentrator in Russia. The customer and the contract value are not disclosed....

more

Approvals for the combination of Metso Minerals and Outotec

Metso Corporation (“Metso”) and Outotec Oyj (“Outotec”) have received the remaining outstanding competition clearances for the combination of Metso’s Minerals business with Outotec through a...

more
2020-09

Increased grinding capacity with technology from Metso Outotec

B???oliden Harjavalta has chosen Metso Outotec’s SMD grinding mills to improve the capacity of its slag concentrator. Boliden Harjavalta sustainably produces high-quality metals for European...

more