Technologies for the mobile recovery of resources from IBA

Worldwide, the demands placed on a functioning circular economy are increasing. Landfill bans, stricter environmental regulations and the desire to conserve primary raw materials are bringing new solutions into focus. The thermal treatment of waste in Waste-to-Energy (WtE) plants plays a key role in this. However, what remains after incineration is not waste in the traditional sense, but a valuable resource.

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Roast ash as a source of raw materials

Thermal waste treatment reduces waste to around a quarter of its original volume; this residue, produced after incineration, is alternatively referred to slag or incinerator bottom ash (IBA). It consists to around 90% of mineral components and around 10% ferrous and non-ferrous metals such as aluminium, copper or zinc. Modern processing technologies make it possible to recover these materials with high efficiency and reintroduce them into the material cycle. In this way, an incineration residue becomes an important component of the urban raw materials life cycle.

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Mobile processing: recycling directly at the source

In order to recover resources at the point of origin, there is the option of using a modular, mobile plant concept in addition or alternatively to a stationary solution. The individual modules can be easily transported by ship, lorry or train, installed quickly and operated flexibly – for example, directly at a waste-to-energy plant or at a landfill site. This enables efficient processing even in places where stationary plants are not available or need to be supplemented, or where the recycling rate and quality need to be improved.

Mobile processing follows a clearly structured process in which incinerator bottom ash is separated into different particle sizes and then treated in a targeted manner. Mechanical and physical processes are combined to efficiently separate metals and mineral components by fraction.

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From waste to recycled material

The recovered metals are returned to the recycling market; thanks to a refinement process carried out by REMEX, a significant part can be used and smelted directly by the metal-processing industry. The mineral fraction is processed into quality-controlled secondary construction materials in accordance with national regulations, such as the German Secondary Aggregate Directive. They can be used in various sectors, for example in earthworks and road construction or in the manufacture of concrete products.

The combination of longstanding industry expertise and state-of-the-art processing technology demonstrates how material cycles can be consistently closed. Mobile and stationary solutions complement one another, enabling flexible adaptation to regional requirements.

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