Optimised processing

Integrated in-pit crush and convey solutions

M‌ining operations are impacted by declining head grades. More material needs to be moved from greater depths to maintain concentrate production levels. This affects productivity and energy consumption, which directly correlates to the mine’s profitability and sustainability. To better meet these challenges, Metso Outotec is launching in-pit crush and convey (IPCC) solutions. The integrated solutions consist of crushing, conveying, and stacking equipment combined with IPCC planning and life cycle services. The offering has been designed to ensure the highest productivity, energy efficiency, and maintainability.

 

Crushing and conveying technology in opencast mining
© Metso Outotec

Crushing and conveying technology in opencast mining
© Metso Outotec
The experience-driven IPCC planning services allow Metso Outotec to support customers with pre-defined study work packages that are in line with common study phases used throughout the industry. The team uses an integrated methodology to determine the optimal pit shape and mine schedule in alignment with system configurations, that utilize advanced engineering tools to increase the speed of project definition and certainty of outcome.

 

The key technology highlight of the IPCC solution is the Foresight™ semi-mobile primary gyratory (SMPG) station, which features the Superior™ MKIII crusher and patented Smart­Station for optimal processing, allowing material size control and reduced wear, downtime and plant height. The IPCC solutions are part of the company’s Planet Positive portfolio with their improved energy efficiency.

 

Services are a key part and a proven piece of the Metso Outotec IPCC solutions. Life Cycle Services (LCS) for operational support are available. Connected analytics allows equipment to be better managed by staying connected at all times and by reducing unplanned downtime. The IPCC offering also includes off-site and on-site assembly options.

 

Key benefits of Metso Outotec in-pit crushing and conveying technology:

Optimal processing with patented SmartStation

Up to 30 % higher capacity on the same crusher size and 70 % reduced downtime with Superior™ MKIII Primary Gyratory technology

Up to 30 % power savings with patented Energy Savings Idlers (ESI)

Better maintainability through improved crusher access and plant area isolation

www.mogroup.com/ipcc

x

Related articles:

FLSmidth receives order for In-Pit Crushing & Conveying (IPCC) equipment

FLSmidth has been chosen to supply In-Pit Crushing & Conveying (IPCC) equipment for the upstream section of Polyus’ Blagodatnoye gold mine. The order follows October’s announcement that FLSmidth...

more
Issue 12/2023 Major contract

In Pit Crushing & Conveying (IPCC) and material handling system for the exploitation of an iron ore deposit in Guinea

TAKRAF Group has announced the signing of a major contract between Rio Tinto and TAKRAF concerning development of the Simandou iron ore complex in Guinea. The Simandou complex is one of the largest...

more

Metso Outotec expands its mobile and stationary crushing systems range

Metso Outotec is complementing its line of mobile and modular stationary crushing solutions with a sizer option specially designed for soft ore and aggregate applications. The new additions to Metso...

more
Issue 04/2021

Metso Outotec FITTM Crushing Station at Amarillo Gold in Brazil

A?marillo Gold Corporation has selected Metso Outotec’s modular FIT™ Station for its Posse Gold greenfield mining project in the state of Goiás in central Brazil, which has gold resources of...

more

FLSmith has received order for in-pit crushing system

FLSmidth has been chosen to supply the world’s highest capacity in-pit crushing system to a leading copper miner in South America to boost its efficiency. The order is valued at approximately DKK 320...

more