REMA TIP TOP sets new standards in surface protection and maintenance of sulphuric acid plants

Sulphuric acid is one of the most widely produced industrial chemicals worldwide and one of the most challenging in terms of plant safety and longevity. REMA TIP TOP addresses these challenges with an integrated approach based on decades of experience and technical innovation. The company offers tailormade solutions for surface protection and reliable maintenance specifically designed for the extreme conditions in sulphuric acid plants.

Brick lining
© REMA TIP TOP

Brick lining
© REMA TIP TOP
With a focus on a holistic life cycle model, REMA TIP TOP develops and manufactures proprietary linings, coatings, and polymer systems. Their global service teams install and maintain these products. They include Chemoline and Chemonit elastic, chemical-resistant rubber linings; Carbolit acid-resistant brick systems; and high-performance polymers such as PVDF, PTFE, and PFA. These products are used in various plant components, including absorption towers, heat exchangers, and storage tanks. The portfolio is complemented by protective epoxy, polyurethane, and vinyl ester coatings that reliably protect concrete and steel structures from corrosion. REMA TIP TOP's engineering and service teams install and maintain all systems worldwide to ensure maximum quality and operational safety.

Rubber lining
© REMA TIP TOP

Rubber lining
© REMA TIP TOP
A key component of this approach is reliability-based maintenance. Operators benefit from durable materials, predictive inspection methods, and strategic maintenance planning, which minimizes unplanned downtime and extends the service life of critical plant components significantly. For instance, targeted inspection data and early planning reduced the downtime of an absorption tower by 20 % and extended its service life from 3 to 8 years. These results highlight the added value of a reliability-oriented maintenance approach, which reduces costs, increases safety, and supports environmental goals.

Sulphur mining
© REMA TIP TOP

Sulphur mining
© REMA TIP TOP
"Our customers are under increasing pressure to operate their plants more safely, efficiently, and sustainably," explains Michael Labbé, Executive Director of the REMA TIP TOP Group. "With our integrated system approach and products such as Chemoline, Carbolit, and PVDF, we do not just offer protection against corrosion, but also a strategic solution that takes the entire life cycle of the plant into account – from planning to refurbishment."

As an industry partner, REMA TIP TOP contributes to the sustainable management of sulphuric acid production challenges by offering a comprehensive system of products, services, and expertise. Guided by the principle of "One Brand, One Source, One System," REMA TIP TOP provides integrated, balanced solutions worldwide for production, safety, and sustainability.

www.rema-tiptop.com

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