Screencore Boxer pugmill mixer and blender wins accolades globally
24.02.2026Screencore’s Boxer is a precision pugmill mixer and blender with belt-feed hopper for accurate feeding and high capacity. The state-of-the-art track-mounted pugmill is specifically engineered for superior soil stabilization and remediation applications. After its successful launch two years ago, the Boxer has been updated and has become the solution of choice in many countries, including Australia, America, Denmark and France.
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Screencore tracked pugmills offer a significant advantage in terms of carbon reduction when compared to traditional stationary pugmills. The mobility of these units allows them to operate on site, reducing the need for long-distance transportation of raw materials and finished products. This in turn leads to a decrease in fuel consumption and heavy vehicle movements, ultimately contributing to a lower carbon footprint. Furthermore, the tracked design enables efficient onsite blending and processing, promoting resource conservation and waste reduction. By utilizing Screencore tracked pugmills, companies can embrace sustainable practices while improving productivity and efficiency in their operations.
Introducing the Screencore Boxer pugmill mixer and blender
Utilizing the Screencore Boxer for soil stabilization offers significant benefits, particularly in creating ‘engineered fill’ onsite from below-spec materials. This innovative process not only transforms substandard materials into valuable resources but also reduces the amount of waste material that needs to be hauled off-site, thereby cutting down disposal costs and taxes. Using the Screencore Boxer also minimizes the need to purchase and transport virgin aggregates, leading to more substantial cost savings. By reducing truck movements for both waste disposal and aggregate delivery, the Screencore Boxer significantly lowers carbon emissions on any project, promoting environmental sustainability through material reuse and decreased truck movements.
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First Boxer Pugmills in Denmark
Recently Screencore’s distributor in Denmark, Komi Contracting Services, supplied a Screencore Boxer for specialised precision mixing, blending and dosing work. The Screencore Boxer is designed to be a highly versatile machine that can be adapted to work with various applications for mixing. It has been designed to add moisture content to road base materials and is also capable of undertaking cement stabilised applications and can even be fitted with a double-deck vibrating grid to screen off oversize material.
Amongst the Boxer’s key features is that it works with the belt feed hopper delivering a uniformly proportioned feed onto the 1200 mm twin drive discharge conveyor. Its 12 m long discharge conveyor also facilitates truck loading with the operator having full control of the material flow from the remote control start/stop action or through the batch processing facility. “With a consistent material bed depth, the over belt powder bin and the inline twin paddle mixer box enables the user to literally dial-in material using the plc automation,” explains Screencore director Ciarán Ryan.
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Game changing solution
In the US, Screencore’s distribution partner, Maverick Environmental Equipment, has also been quick to see the benefits of the tracked solution. “Maverick was quick to notice that the Boxer is not just a tool, but a game-changer for stabilization and remediation projects, offering unmatched performance, precision, and reliability. Maverick has now supplied numerous Boxers, taking advantage of it being designed to revolutionize site preparation processes due to its cutting-edge technology. On construction projects, Bob Stewart and his team are helping US construction companies transform the way construction sites are prepared, making them more efficient, cost-effective, and environmentally friendly,” explains Ciarán Ryan.
Key features standout
The Boxer possesses a host of features all geared to efficiency, cost effectiveness and productivity. It is equipped with a Cat 3.6 Tier 4 engine delivering 130 hp, ensuring robust and efficient operation.
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The wide tracks provide excellent stability and manoeuvrability on any terrain, whilst the High Volume Discharge System (HVDS) features a 12 m discharge conveyor with a 1.2 m wide belt, designed for optimal material handling and high productivity.
The Boxer also benefits from Advanced Mixing Technology (AMT), as the twin shaft pugmill benefits from auto-reverse functionality which ensures thorough mixing and consistency of materials. The angle can further be hydraulically adjusted to improve material flow, whilst the Integrated Spray System (ISS) comes with an onboard water tank, which provides precise moisture control for enhanced stabilization. This can be connected directly to mains or water source and is capable of delivering over 380 l/minute.
Further boosting operational performance, the Boxer is designed to deliver accurate weighing. The weigh cells on the discharge conveyor provide precise material measurement and live feedback to the PLC ensuring a precise recipe is maintained. An innovative additive system features a powder additive bin with full PLC control for accurate dosing and improved soil treatment. This is typically connected to a bulk silo to ensure continuous production. The low flow fluid dosing system ensures precise chemical addition, optimizing soil stabilization processes, and further aiding practical usage, the user friendly design of the Boxer includes an inspection platform for easy access and maintenance, ensuring operational safety and convenience.
Screencore Boxer pugmill key features
- Cat C3.6 100 kw Tier 4, Stage V (C4.4 LRC)
- 12 m discharge conveyor
- 1200 mm wide conveyor with weigh scales
- Full PLC control with telemetry
- Hydraulic adjust heavy duty mixer box with camera
- On-board powder bin and water tank
- High capacity fluid dosing system with secondary fluid option
- Optional double deck vibrating grid
